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More About This Title Operation and Maintenance of Large Turbo-Generators
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ISIDOR KERSZENBAUM, PhD, is an IEEE Fellow, located in Irvine, California. He is a generator specialist consulting to power plants on operation, maintenance and troubleshooting of large motors and generators.
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ACKNOWLEDGMENTS.
I THEORY, CONSTRUCTION, AND OPERATION.
1 PRINCIPLES OF OPERATION OF SYNCHRONOUS MACHINES.
1.1 Introduction to Basic Notions on Electric Power.
1.2 Electrical—Mechanical Equivalence.
1.3 Alternated Circuits (AC).
1.4 Three-Phase Circuits.
1.5 Basic Principles of Machine Operation.
1.6 The Synchronous Machine.
1.7 Basic Operation of the Synchronous Machine.
2 GENERATOR DESIGN AND CONSTRUCTION.
2.1 Stator Core.
2.2 Stator Frame.
2.3 Flux and Armature Reaction.
2.4 Electromagnetics.
2.5 End-Region Effects and Flux Shielding .
2.6 Stator Core and Frame Forces.
2.7 Stator Windings.
2.8 Stator Winding Wedges.
2.9 End-Winding Support Systems.
2.10 Stator Winding Configurations.
2.11 Stator Terminal Connections.
2.12 Rotor Forging.
2.13 Rotor Winding.
2.14 Rotor Winding Slot Wedges.
2.15 Amortisseur Winding.
2.16 Retaining-Rings.
2.17 Bore Copper and Terminal Connectors.
2.18 Slip-Collector Rings and Brush-Gear.
2.19 Rotor Shrink Coupling.
2.20 Rotor Turning Gear.
2.21 Bearings.
2.22 Air and Hydrogen Cooling.
2.23 Rotor Fans.
2.24 Hydrogen Containment.
2.25 Hydrogen Coolers.
3 GENERATOR AUXILIARY SYSTEMS.
3.1 Lube-Oil System.
3.2 Hydrogen Cooling System.
3.3 Seal-Oil System.
3.4 Stator Cooling Water System.
3.5 Exciter Systems.
4 OPERATION AND CONTROL.
4.1 Basic Operating Parameters.
4.2 Operating Modes.
4.3 Machine Curves.
4.4 Special Operating Conditions.
4.5 Basic Operation Concepts.
4.6 System Considerations.
4.7 Excitation and Voltage Regulation.
4.8 Performance Curves.
4.9 Sample of Generator Operating Instructions.
References.
5 MONITORING AND DIAGNOSTICS.
5.1 Generator Monitoring Philosophies.
5.2 Simple Monitoring with Static High-Level Alarm Limits.
5.3 Dynamic Monitoring with Load-Varying Alarm Limits.
5.4 Artificial Intelligence Diagnostic Systems.
5.5 Monitored Parameters.
6 GENERATOR PROTECTION.
6.1 Basic Protection Philosophy.
6.2 Generator Protective Functions.
6.3 Brief Description of Protective Functions.
6.4 Specialized Protection Schemes.
6.5 Tripping and Alarming Methods.
II INSPECTION, MAINTENANCE, AND TESTING.
7 INSPECTION PRACTICES AND METHODOLOGY.
7.1 Site Preparation.
7.2 Experience and Training.
7.3 Safety Procedures—Electrical Clearances.
7.4 Inspection Frequency.
7.5 Generator Accessibility.
7.6 Inspection Tools.
7.7 Inspection Forms.
8 STATOR INSPECTION.
8.1 Stator Frame and Casing.
8.2 Stator Core.
8.3 Stator Windings.
8.4 Phase Connectors and Terminals.
8.5 Hydrogen Coolers: Heat Exchanger Cleanliness and Leaks.
9 ROTOR INSPECTION.
9.1 Rotor Cleanliness.
9.2 Retaining-Rings.
9.3 Fretting/Movement at Interference-Fit Surfaces of Wedges and Rings.
9.4 Centering (Balance) Rings.
9.5 Fan-Rings or Hubs.
9.6 Fan Blades.
9.7 Bearings and Journals.
9.8 Balance Weights and Bolts.
9.9 End Wedges and Damper Windings.
9.10 Other Wedges.
9.11 End-Windings and Main Leads.
9.12 Collector Rings.
9.13 Collector Ring Insulation.
9.14 Bore Copper and Radial (Vertical) Terminal Stud Connectors.
9.15 Brush-Spring Pressure and General Condition.
9.16 Brush-Rigging.
9.17 Shaft Voltage Discharge (Grounding) Brushes.
9.18 Rotor Winding Main Lead Hydrogen Sealing—Inner and Outer.
9.19 Circumferential Pole Slots (Body Flex Slots).
9.20 Blocked Rotor Radial Vent Holes—Shifting of Winding and/or Insulation.
9.21 Couplings and Coupling Bolts.
9.22 Bearing Insulation.
9.23 Hydrogen Seals.
9.24 Rotor Body Zone Rings.
10 AUXILIARIES INSPECTION.
10.1 Lube-Oil System.
10.2 Hydrogen Cooling System.
10.3 Seal-Oil System.
10.4 Stator Cooling Water System.
10.5 Exciters.
11 GENERATOR MAINTENANCE TESTING.
11.1 Stator Core Mechanical Tests.
11.2 Stator Core Electrical Tests.
11.3 Stator Winding Mechanical Tests.
11.4 Water-Cooled Stator Winding Tests.
11.5 Stator Winding Electrical Tests.
11.6 Rotor Mechanical Testing.
11.7 Rotor Electrical Testing.
11.8 Hydrogen Seals.
11.9 Bearings.
11.10 Thermal Sensitivity Test and Analysis.
12 MAINTENANCE.
12.1 General Maintenance Philosophies.
12.2 Operational and Maintenance History.
12.3 Maintenance Intervals/Frequency.
12.4 Type of Maintenance.
12.5 Spare Parts.
INDEX.
English
"…a collection of practical information dealing with the operation, inspection, and maintenance and troubleshooting of large turbine generating units." (E-STREAMS, April 2005)
